Hyundai i20 Exhaust Gaskets
Exhaust Gaskets to suit the Hyundai i20, cross-referenced against OEM specification and dispatched countrywide
What Are Hyundai i20 Exhaust Gaskets?
Exhaust gaskets seal the joints in your Hyundai's exhaust — head-to-manifold, manifold-to-cat and downpipe-to-cat. On 1.6 CRDi and 1.6 T-GDi engines the manifold gasket gets hammered by thermal cycling; blown gaskets are the reason so many Hyundais develop a cold-start ticking noise.
Signs You Need New Exhaust Gaskets
Getting the right exhaust gaskets for your i20 first time
On the i20, PB, then GB, then the current BC3 are all in circulation locally, and they do not share one parts list.The PB and GB are different cars underneath despite the shared badge, so a part listed simply as "i20" is not automatically the right one — the generation code decides it.
Engine families fitted to the SA-market i20:
Catalytic converters and sensors are emissions-standard specific, so a part from a different market or a different production year of the same Hyundai may physically fit and still not satisfy the engine management.
Send us the model year and engine code, and which section has failed with your enquiry and we will confirm the correct exhaust gaskets against your car before anything is dispatched.
In South Africa the i20 is mostly a high-mileage commuter hatch that spends its life in stop-start city traffic, which is why wear items move faster on an i20 than on almost anything else Hyundai sells here. That is the wear pattern we stock and source against.
Hyundai i20 Exhaust Gaskets — Questions We Get Asked
Will exhaust gaskets from another i20 fit mine?
Not automatically. The i20 sold in South Africa as PB, then GB, then the current BC3, and the PB and GB are different cars underneath despite the shared badge, so a part listed simply as "i20" is not automatically the right one — the generation code decides it. Send us the generation code off your VIN plate and we will confirm it either way before anything is dispatched.
Which engines did the South African i20 come with?
SA-market cars ran Kappa 1.2, Gamma 1.4, Kappa 1.0 T-GDi (N Line). The code stamped on the block is what we work from — the badge on the boot is not reliable on its own.
How much does a Hyundai exhaust gasket cost?
Gaskets are cheap — a manifold gasket typically sits in the budget-aftermarket bracket and SA suppliers carry Hyundai-fit units. Labour varies hugely depending on where the gasket sits. Send your VIN for a quote.
What are the symptoms of a blown exhaust gasket?
Cold-start ticking that fades when warm, exhaust smell near the engine, black soot around the manifold flange and reduced turbo response on CRDi engines. The noise is often mistaken for lifter tick — the gasket test is a cold-start listen at the manifold.
How much does it cost to replace a Hyundai exhaust manifold gasket?
The gasket itself is cheap; labour is where it adds up. Access on 1.6 CRDi and 1.6 T-GDi engines means removing the exhaust manifold — typically three to four hours. Conical mesh gaskets are well-regarded. Send your VIN for a full quote.
Can you drive a Hyundai with a leaking exhaust gasket?
For a short distance, yes — but a leaking manifold gasket lets unmetered air confuse the lambda sensor, damages turbo response and can trigger limp mode. Fumes can also enter the cabin. Fix it at the next service interval, sooner on CRDi diesels.
Where can I buy Hyundai exhaust gaskets in South Africa?
We source manifold, downpipe and catalyst gaskets nationally through our SA supplier network. 1.6 CRDi and 1.6 T-GDi gaskets are common stock. Send your VIN for the exact part-number match.
Not sure which exhaust gaskets fits your i20?
Send us your VIN or the engine code off the block and our Hyundai desk will cross-check the correct exhaust gaskets for your exact i20 derivative.